dc.description.abstract |
Quality is a priority for almost all companies in Indonesia world. One factor in whether the quality of a product is good or not is the machine/equipment that is used effectively and efficiently. PT. Alliance Consumer Product Indonesia Medan is one of the industries engaged in the manufacturing of the Oleochemical Industry (Bath Soap). The current problem is that stamping machines are machines that often experience engine damage compared to other production machines with a breakdown rate of 70 times/year with a time of 137.5 hours/year. This research aims to analyze the various causes of decreased effectiveness of stamping machines by using the concept of Overall Equipment Effectiveness (OEE) and knowing the critical components of stamping machines. By finding a high-Risk Priority Number, improvements can be made to minimize the failures that occur. The result is that the overall equipment effectiveness (OEE) value ranges from 82.01 - 90.23%, the FMEA value is the component that has the main priority that must be maintained is molding with the largest Risk value of 80, followed with motorbikes which have a risk value of 45, Knives with a risk value of 24, sensors with a risk value of 16 and Endless Belts with a risk value of 12. Proposed improvements to labor factors and work methods.
Keywords: Stamping Machine, OEE, FMEA
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